刀闸阀常见故障及解决方法(一)
2022-06-16
刀闸阀的启闭部位为楔形。楔体的运动方向与流体方向垂直。刀闸阀只能全开和全关,不能调节或节流。接下来,我们就和德沃斯一起来了解一下刀闸阀在应用过程中常见的故障及解决方法!1.刀闸阀关闭部位泄漏(1)泄漏原因①刀闸阀密封面未磨好;②密封圈与阀座、阀瓣配合不严密;③阀瓣与阀杆连接不牢固;④阀杆弯曲扭曲,使上下关闭件不对中;⑤关闭过快,导致密封面接触不良或损坏; ⑥ Improper material selection makes the valve unable to withstand medium corrosion; ⑦ Some media gradually cool down after the valve is closed, resulting in fine cracks on the sealing surface and erosion; ⑧ The valve can’t be closed tightly due to the embedding of welding slag, rust, dust and other impurities, or the valve core is blocked due to the falling off of mechanical parts in the production system. (2) Solutions ① Conduct pressure test carefully before use. If leakage is found on the sealing surface or the root of the sealing ring, handle it before use; ② Check whether all parts of the valve are in good condition in advance. Do not use the valve with bent valve rod or the valve disc is not firmly connected with the valve rod; ③ The valve should be closed firmly without strong force. In case of poor contact or obstruction between sealing surfaces, it should be opened a little immediately to let sundries flow out, then closed tightly; ④ When selecting the valve, we should consider the corrosion resistance of the valve body and closing parts; ⑤ It should be used correctly according to the structural characteristics of the valve; ⑥ In case of medium cooling and large temperature difference after valve closing, close the valve after cooling; ⑦ A filter should be added to the valve that may enter impurities. 2. Filler Leakage of Knife Gate Valve (1) Reasons of Leakage ① The filler does not adapt to the corrosion, temperature and pressure of the working medium; ② The filling method is wrong. In particular, the whole filler is placed in a spiral, which is most likely to cause leakage; ③ The machining accuracy or surface finish of the valve rod is not enough, there are ellipses or nicks; ④ The valve rod has pitted or rusted due to open air; ⑤ The valve stem is bent; ⑥ The filler has been used too long and aged; ⑦ Operation is too fierce. (2) Solutions ① Proper filler selection; ② Correct method of filling; ③ If the processing of valve rod is unqualified, repair or replace it; ④ Protective measures should be taken to prevent corrosion; ⑤ The bent valve rod should be straightened or renewed; ⑥ The filler should be replaced after a certain period of use; ⑦ Pay attention to stable operation. Open a...